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MATERIALS THAT MADE HISTORY: ROMAN CONCRETE

The Roman Empire emerged and expanded across Europe and the Mediterranean, driven by a powerful, disciplined, and well-organized professional army.
Yet, its dominion was solidified by a unique approach to construction, which transformed the very nature of human settlements: moving beyond huts or small dwellings made of straw, raw clay, mud, or wood, the Romans introduced solid, comfortable masonry buildings, designed to last for centuries.
Ancient Near Eastern, Greek, and Hellenistic civilizations boasted magnificent, grand-scale monuments – such as the Pyramids and the temples of Karnak in Egypt, the Acropolis of Athens, and the Seven Wonders of the Ancient World – but they did not have the arch, and this imposed strict structural limitations on their architecture.

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Using the arch, the Romans overcame these constraints, and were able to build and improve essential infrastructure: aqueducts and sewage systems for public health, as well as roads, bridges, tunnels, ports, and canals – all vital for mobility and commerce.

This was made possible by the opus caementicium (Roman concrete) – the greatest and most revolutionary of all Roman inventions.
Vitruvius’s «De Architectura»
, written around 15 BC – at the dawn of the reign of Augustus – is comprehensive instructional manual, detailing builing materials and techniques through precise, specific "recipes."

Opus caementicium is a virtually indestructible mixture made of quicklime (slaked with water) combined with river sand – which is free of salt – and pozzolana, a volcanic material found primarily in the Vesuvius region and in Latium.
Embedded within this mixture were the caementa – fragments of stone, tuff, or brick – which provided structural substance to the whole.
The water, lime, and pozzolana triggered a chemical reaction that generated heat, causing the cement to gradually solidify.

From the 2nd century BC onwards, this concrete-like material (opus caementicium) was used for the walls of the buildings; it was poured between two outer layers – or facings – made with tuff, stone, or brick. The specific style of these facings allows us to date the structures: opus incertum, opus quasi-reticulatum, and opus reticulatum (common up to the Augustan age), followed by opus mixtum, opus latericium, and opus vittatum, which were in use during the middle and late imperial periods.

Once this "recipe" had been tested and perfected, the concrete was also used for ceilings – which since then had been made of wooden beams, flat tiles, and curved roof tiles.
Initially, the cisterns in Roman villas were excavated into the tuff bedrock, as there was concern that walls might not be able to support the weight and outward thrust of a vaulted roof.

Through practical experience – involving both trials and failures – a true revolution in architecture took place: the development of barrel vaults, groin vaults, radial vaults, and segmental vaults, as well as increasingly large and challenging domes and semi-domes.
It was necessary to carry out multiple pours, to give the concrete the time to harden; this required the refinement of another fundamental element: the centering – a temporary framework upon which the concrete mixture was poured.

This wooden framework was built to the desired shape (for instance, a U-shape for barrel vaults) and had to be dismantled once the concrete had hardened, without causing any damage. Wooden planks or bricks were placed over the centering to prevent the concrete from seeping through; indeed, barrel vaults often still bear the imprints of these wooden planks.
In the case of large, complex structures—such as the enormous cross vaults found in the Great Baths of Hadrian’s Villa—bricks were set on edge to ensure the concrete was distributed evenly.

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The absolute masterpiece of Roman concrete construction is the Pantheon in Rome, which still boasts the world’s largest unreinforced concrete dome, measuring over 43 meters in diameter.
It was built 1,900 years ago (without the aid of computers!) and was, in all likelihood, designed by Apollodorus of Damascus – the architect to Emperor Trajan – who initiated the reconstruction of the Pantheon around 114 AD, as evidenced by brick stamps.

The secret to its remarkable structural integrity lies in the skillful use of materials: heavier components were placed at the base for the vertical walls, which were further supported by adjacent structures acting as buttresses. The concrete itself incorporated heavier aggregates at the bottom and lighter ones toward the top.
These and other building secrets behind the Pantheon’s magnificent dome – along with the building’s millennia-long history – are explored in detail in the book *Pantheon: Architecture and Light* by Marina De Franceschini (also available in an English edition).

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